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Aerospace

Reliable for safe aviation and aerospace
SCHUNK - Your partner with industry expertise.

The aerospace industry is one of the most complex sectors, as it integrates aspects of information technology, robotics, measurement and control technology, and other areas. Materials, components, and systems must be able to withstand extreme stresses. A quality assurance system ensures that all measures are taken to prevent errors. Despite the above-average level of innovation, the time factor also plays a decisive role. SCHUNK is your reliable partner in aerospace. We support both aircraft construction projects and research and development activities for space travel.

Contact us now!

Aerospace x SCHUNK Engineering

With SCHUNK Engineering as your partner, specific aerospace requirements are jointly translated into solutions: customized gripping, clamping, and handling technology as well as simulation that ensure reproducible quality, component protection, and high process reliability across all processing stages.

Structural components

In the extreme conditions of the aerospace industry, structural components must meet the highest standards. These components form the backbone of aircraft and spacecraft and not only contribute to stability, but must also combine low weight and high strength. Continuous innovation in materials science enables the development of lightweight yet extremely durable structural components. These evolutionary advances are crucial for the efficiency, performance and safety of aircraft and spacecraft.

Structural components make high demands on set-up, which requires costly and time-consuming adjustments. With controlled flexibility, the VERO-S Aviation drastically reduces the need of set-ups by enabling effective unclamping of the components.

Application image - VERO-S/TENDO Slim 4ax Clamping of structural components with VERO-S Aviation

Engine

Application image – Turbine machining Machining of turbine wheels

Driving mechanism parts play a key role in the aerospace industry by influencing the performance and efficiency of aircraft. From turbine blades to high-temperature alloys, these components have to withstand the highest of loads. Advances in materials technology and precision manufacturing enable the development of engine parts that are not only lighter, but can also withstand extreme temperatures and pressures. Continuous innovation in this area is crucial to improving fuel efficiency, reducing emissions and increasing the overall performance of aerospace engines.

For clamping sensitive components such as housing and turbine parts, we rely on deformation-low set-up. This is how we ensure integrity during the machining process and meet the highest precision requirements, even for rotationally symmetrical components.

Chassis

Landing gear components are of central importance in the aerospace industry, as they are essential for the safe landing and take-off of airplanes. These highly specialized components have to withstand extreme loads, from landing shock absorbers to brake systems. Thanks to continuous innovation in materials science and engineering, chassis parts are becoming lighter, more durable and more efficient. Precision in design and production is crucial in order to meet the requirements for safety, weight reduction and performance and thus make a significant contribution to the development of modern aerospace technologies.

When clamping the aircraft rims, we attach great importance to minimizing the risk of deformation. Here we are using the 6-jaw chuck that enables deformation-free clamping. This is how we ensure precise machining and compliance with quality standards.

Application image - Chassis machining Clamping of aircraft rims

Do you wish support from SCHUNK in implementing your project?

We will gladly off you support in validating your application.

In CoLab, the SCHUNK Application Center, we work with you to test your planned application. We support you with feasibility studies, process analyses and demonstrations of your process. This way you can minimize your risk and save time during commissioning. Get in touch now with your SCHUNK consultant on site so we can discuss and develop your application.

Aerospace key visual

Aerospace at SCHUNK

Goodbye delays. Take-off productivity.

Few industries operate so close to the limits of what is technically feasible as the aerospace industry. Materials such as titanium, delicate lightweight structures and strictly certified processes place high demands on stability and efficiency. The interface of the manufacturing process determines whether it succeeds or comes to a standstill.

To help you overcome these challenges, SCHUNK supplies solutions that are designed for demanding applications. Our clamping and gripping systems offer the highest repeat accuracy, reliable process control, and high efficiency – from modular clamping devices for structural components to automated handling of turbine blades.​
That is the SCHUNK effect. Together, we accelerate your production with precision and uncompromising.

Contact us now!

Experience the SCHUNK effect:

  • Increased machine running time​
    Reduced setup times, stable set-ups and automatable systems increase the available machine running time.
  • As process reliable as an autopilot​
    We ensure the quality of your components and provide reproducible processes from raw blanks to finished components.
  • One partner for the entire process chain​
    From standard products to customer-specific engineering, we support aerospace projects worldwide and develop solutions that are precisely tailored to your application.

Engine components are made of high-strength superalloys that are difficult to machine. This is where high thermal loads meet tight tolerances.
SCHUNK supports you with process-reliable solutions for your manufacturing needs – from low-vibration machining to reproducible dimensional accuracy.

Machining engine parts

Turbine rotors

For turbine rotors, the focus is on maximum rotational run-out accuracy and rigidity in every machining phase. Rigid, precise SCHUNK clamping solutions reduce vibrations, shorten setup times and increase process reliability.​

Your added value for process‑reliable engine manufacturing

  • Making complexity manageable​
    Sophisticated clamping solutions reliably adapt to demanding geometries and multi-stage processes.​
  • Efficiency throughout the entire machining process​
    Stable workpiece clamping, short setup processes and powerful toolholders reduce idle time and increase productivity in engine manufacturing.
  • Safety in the process​
    Reproducible accuracy and simple handling create confidence in safety-critical components.

Request a solution for engine machining

To bear the entire load during landing, chassis parts are manufactured from titanium or high-strength steels as solid structures. ​The challenge lies in the precise machining of these large and heavy components.
SCHUNK offers suitable clamping solutions, from clamping force blocks for high clamping forces to modular clamping systems that secure workpieces with minimal distortion.

Processing chassis parts​

Shackles

Shackles require tight tolerances and form-fit force transmission. Our clamping solutions with defined support and contour-adapted surfaces minimize distortion, shorten set-up times and ensure reproducible processes.​

Your added value for precise chassis production​

  • Precise machining of solid forged blanks ​
    Exact positioning and repeatable clamping ensure tight tolerances for large and solid workpieces.​
  • Flexibility due to modular design​
    Our clamping systems have a workpiece-specific design and a modular structure. The modular design makes it possible for families of parts to be easily clamped in the same device.​
  • Stable machining processes​
    Robust designs and high holding forces ensure vibration-free machining and reliable results with high-strength materials.​

Discuss the clamping concept for chassis components

Whether for frames, ribs or large aluminum components, structural engineering combines lightweight construction and large dimensions. Manufacturing these often thin-walled and vibration-sensitive components requires sensitive awareness.
SCHUNK offers a process-reliable and flexible set-up that avoids material stresses and reduces your cycle times.​

Your added value for the production of sensitive structural components​

  • Shorter throughput times​
    Faster set-ups and fewer clamping operations speed up the entire production process.​
  • High flexibility​
    Clamping solutions adapt easily to different component sizes, batch sizes and geometries.​
  • Constant process stability​
    Low-deformation clamping and simple handling ensure reproducible quality – even with thin-walled structures.​

Review the application with experts

Clamping structural components with VERO-S Aviation​

The SCHUNK VERO-S Aviation clamping units enable the rapid and uniquely efficient adjustment of the entire clamping setup by means of a special bearing of the SCHUNK quick-change pallet system VERO-S.

Efficiency in the aerospace industry is not achieved through individual components or production steps alone, but through their coordinated interaction throughout the entire production process.
SCHUNK thinks beyond the component: We optimize your entire process chain - from minimizing setup times to fully automated productions. Together, we ensure that you can maximize your potential and take your productivity to the next level.​

Solutions for process optimization​

Reduced set-up time

Setup time minimization as a success factor: VERO-S is the universal interface for your manufacturing needs. VERO-S can be adapted to any machine for manual or automated processes, be it a 3-, 4- or 5-axis machining center, compact machine or portal machine.

Process-reliable turning operation​

Our product portfolio offers high clamping forces and a unique product range for every requirement. ROTA lathe chucks ensure process stability for a variety of turning applications, from precisely machining delicate rings to securely fixing asymmetrical components.

Low-vibration metal cutting

High damping meets strong holding forceies: ​Our low-maintenance product range offers optimal surface quality without external setup equipment. Highlights such as the TENDO Slim 4ax improve accessibility in 5‑axis machining and ensure longer tool life when machining complex aerospace‑structures.

Powerful clamping technology​

Our clamping technology supports the requirements of titanium and aluminum machining through the use of high clamping forces. Whether it is manual loading of complex geometries in 5-axis machining or automated loading of large quantities of workpieces, we offer the most suitable and reliable clamping technology.​

Automation

Your partner for aerospace automation: Be it automated workpiece loading or handling complex clamping contours – SCHUNK provides you with the right solution for your automated process.​

Your added value in process optimization solutions​

  • Less idle time, more running time​
    Quick-change pallet technology combined with the appropriate toolholding and workholding system shortens set-up processes and increases the flexibility of your manufacturing processes.​
  • Increase productivity​
    Precise clamping devices and powerful toolholders enable stable machining and more efficient cutting parameters.​
  • Next step: Automation​
    Standardized interfaces and modular systems create the basis for automated processes and scalable production concepts.

Discuss optimization potential

Experience the SCHUNK effect:

Request a non-binding quote and let's get started together!

Tel. +49-7133-103-2555
Write an e-mail

Global Business Development Aerospace​